SS10 - Zero Defects Manufacturing in the Industry 4.0 Era AI-Driven Quality, Automation, and Cyber-Physical Systems

Special Session Organized by

Gil Gonçalves, SYSTEC, Faculty of Engineering, University of Porto, Portugal, Paulo Leitão, CeDRI, Bragança Polytechnic University, Portugal, Nikolaos Nikolakis, LMS, University of Patras, Greece.

Download Call for Papers

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Focus

Zero Defects Manufacturing (ZDM) in the Industry 4.0 era leverages Artificial Intelligence (AI), Internet of Things (IoT), automation, and Cyber-Physical Systems (CPS) to enhance quality control and eliminate defects in production. Key enablers include the Reference Architecture Model for Industry 4.0 (RAMI 4.0) and Asset Administration Shell (AAS) for seamless interoperability, along with non-destructive inspection (NDI) techniques and AI-driven quality assessment. Automation technologies and Digital Twin solutions enable real-time process adaptation and waste reduction, ensuring efficiency and precision in smart manufacturing environments. This session explores cutting-edge strategies and technologies driving the next generation of defect-free, data-driven, and intelligent production systems.

Topics under this session include:

  • Interoperability & Standards for ZDM: RAMI 4.0 and AAS implementation for seamless quality management
  • Digital Twins & Cyber-Physical Systems: Real-time process monitoring, adaptation, automation and defect prevention
  • Non-Destructive Inspection (NDI) Techniques: Advanced sensing and imaging for in-line defect detection
  • AI & Data-Driven Quality Assessment: Machine learning and predictive analytics for defect prediction and prevention
  • Sustainable Manufacturing & Waste Reduction: The role of ZDM in resource efficiency and circular economy